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    Transformation of Ghana’s agriculture will not be complete without active involvement of women – Agric Minister

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    Peasant farmers warn Ghana’s .5bn food import bill could rise over galamsey

    Peasant farmers warn Ghana’s $3.5bn food import bill could rise over galamsey

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    Vatican Invites Agrihouse Foundation’s  Founder to Share Africa’s Voice on Food Systems at World Meeting on Human Fraternity

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    FAO Champions Inclusion in Status of the Youth in Agrifood Systems Report

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    Boost to Bloom Training Equips Over 180 Farmers in Nungu with Practical Pepper Production Skills

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    Agrihouse Foundation’s Executive Director Appointed Co-Director for Rural Hack’s Food Systems 5.0 Summer School In Italy

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    Agrihouse, AGRA, Mastercard Foundation Support Sakoti Farmers with Chili Pepper Training

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    Italy’s Rural Hack and Ghana’s Agrihouse Foundation Partner to Strengthen Youth in Agribusiness, Innovation, and Technology

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    GVMA hails govt’s ‘Feed Ghana Programme’ as game-changer for food security

    GVMA hails govt’s ‘Feed Ghana Programme’ as game-changer for food security

    COCOBOD launches reward scheme to tackle cocoa smuggling

    COCOBOD launches reward scheme to tackle cocoa smuggling

    Cocoa farmgate price up by GH¢400

    Cocoa farmgate price up by GH¢400

    Hungarian Embassy hosts companies to grow poultry industry

    Hungarian Embassy hosts companies to grow poultry industry

    Uganda Unveils ‘Super Goat’ Breed Set to Transform Livestock Sector and Boost Exports

    Uganda Unveils ‘Super Goat’ Breed Set to Transform Livestock Sector and Boost Exports

    Gov’t secures €47m to revamp irrigation

    Gov’t secures €47m to revamp irrigation

    Agrihouse Foundation leads push to position cassava as the next gold mine

    Agrihouse Foundation leads push to position cassava as the next gold mine

    GEA introduces a new digital condition monitoring solution for the dairy and beverage industry

    GEA introduces a new digital condition monitoring solution for the dairy and beverage industry

    Land banks needed to attract youth into Agriculture – Fairtrade youth ambassador

    Land banks needed to attract youth into Agriculture – Fairtrade youth ambassador

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    Agritechnica 2025: Integrated thermal management and clean air for off-highway vehicles

    Agritechnica 2025: Integrated thermal management and clean air for off-highway vehicles

    World Bank revises Ghana’s end-year growth rate upward to 4.3%

    World Bank revises Ghana’s end-year growth rate upward to 4.3%

    French Navy collaborates with Fisheries Ministry to combat IUU along Gulf of Guinea 

    French Navy collaborates with Fisheries Ministry to combat IUU along Gulf of Guinea 

    Alberta Akosa Joins Global Leaders at UN to Drive Africa’s Digital Transformation.

    Alberta Akosa Joins Global Leaders at UN to Drive Africa’s Digital Transformation.

    WFF Ghana Chapter to Host Youth-Led Webinar to Drive Nutrition and Health Innovation in Ghana’s Food Systems

    WFF Ghana Chapter to Host Youth-Led Webinar to Drive Nutrition and Health Innovation in Ghana’s Food Systems

    President  Mahama launches distribution of 3m coconut seedlings

    President  Mahama launches distribution of 3m coconut seedlings

    Agrihouse Foundation Postpones 15th Annual Pre-Harvest Agribusiness Conference and Exhibition to October 2026 for Greater Impact

    Agrihouse Foundation Postpones 15th Annual Pre-Harvest Agribusiness Conference and Exhibition to October 2026 for Greater Impact

    Agrihouse Foundation and Mulheres Do Agro Partner to Host 1st International Women in Agribusiness and Entrepreneurship Congress in Brazil

    Agrihouse Foundation and Mulheres Do Agro Partner to Host 1st International Women in Agribusiness and Entrepreneurship Congress in Brazil

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    African Development Bank Group Board Approves New Strategy to Drive Economic Diversification and Private Sector-led Inclusive Growth in Lesotho

    Arab Africa Trade Bridges (AATB) Program Launches Strategic Wheat Development Initiative in Mauritania 

    Arab Africa Trade Bridges (AATB) Program Launches Strategic Wheat Development Initiative in Mauritania 

    Farmers from Across the Globe Unite in Stellenbosch for the G20 Farmers Dialogue

    Farmers from Across the Globe Unite in Stellenbosch for the G20 Farmers Dialogue

    NAMPO Cape 2025 breaks records and strengthen the future of Agriculture

    NAMPO Cape 2025 breaks records and strengthen the future of Agriculture

    Agrihouse Foundation and Mulheres Do Agro Partner to Host 1st International Women in Agribusiness and Entrepreneurship Congress in Brazil

    Agrihouse Foundation and Mulheres Do Agro Partner to Host 1st International Women in Agribusiness and Entrepreneurship Congress in Brazil

    Grain under pressure: the Bunge-Viterra merger could cost farmers and consumers ,5 billion a year

    Grain under pressure: the Bunge-Viterra merger could cost farmers and consumers $2,5 billion a year

    International Islamic Trade Finance Corporation (ITFC), Saudi EXIM Bank, and OPEC Fund Sign US$ 100 Million Syndicated Financing to Support Fertilizer Imports for Bangladesh

    International Islamic Trade Finance Corporation (ITFC), Saudi EXIM Bank, and OPEC Fund Sign US$ 100 Million Syndicated Financing to Support Fertilizer Imports for Bangladesh

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    AI Can Transform Animal Production – Prof. Dadson Awunyo-Vitor

    AI Can Transform Animal Production – Prof. Dadson Awunyo-Vitor

    UNU-INRA pilots youth-designed clean tech for women farmers

    UNU-INRA pilots youth-designed clean tech for women farmers

    Ghana-Nebraska Agribusiness Chamber Holds Empowering Mentorship Session for University of Ghana Students

    Ghana-Nebraska Agribusiness Chamber Holds Empowering Mentorship Session for University of Ghana Students

    Empowering young Women through youth-led actions: WFF Ghana Chapter Engages 150 female students and beginner agribusiness champions in the Bono Region

    Empowering young Women through youth-led actions: WFF Ghana Chapter Engages 150 female students and beginner agribusiness champions in the Bono Region

    WASCAL, KNUST lead Climate-Smart Agriculture Integration in African University Curricula

    WASCAL, KNUST lead Climate-Smart Agriculture Integration in African University Curricula

    GEPA Impact Hub hosts University of Cape Coast students on Edu tour

    GEPA Impact Hub hosts University of Cape Coast students on Edu tour

    KNUST Researchers uncover Africa’s first smart soil sensor to revolutionize farming

    KNUST Researchers uncover Africa’s first smart soil sensor to revolutionize farming

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    Grain glut threatens Ghana’s food security as 100,000 tonnes remain unsold

    Grain glut threatens Ghana’s food security as 100,000 tonnes remain unsold

    Agriculture sector still hampered by skills gap, financing – stakeholders         

    Agriculture sector still hampered by skills gap, financing – stakeholders         

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Home Featured

GEA introduces a new digital condition monitoring solution for the dairy and beverage industry

by Agriwatch
September 11, 2025
in Featured, Technology
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GEA introduces a new digital condition monitoring solution for the dairy and beverage industry
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GEA has launched its new digital service product, GEA InsightPartner® EvoHDry, an advanced condition monitoring tool designed to improve production reliability and operational efficiency in dairy and beverage plants. The system has been engineered specifically for complex industrial environments, where uninterrupted operation is essential for producing high-quality products such as infant formula, cream, evaporated milk, condensed milk, and cheese.

Condition-based monitoring of critical plant components

GEA InsightPartner® EvoHDry applies real-time condition monitoring, a maintenance approach based on continuous collection and analysis of machine data to detect early warning signs of equipment degradation. Parameters such as temperature, pressure, vibration, and flow are tracked in real time, giving operators a clear view of system performance. The solution offers an App and web-based component status to receive real-time information on machine health. In the dairy sector, one of the most frequent causes of unplanned downtime is a gradual loss of suction pressure in vacuum pumps within evaporation systems. This condition reduces evaporator efficiency, causing output to fall below target performance thresholds and potentially forcing an unplanned shutdown. Failures of this kind are commonly linked to dry running, wear in pump components, or lubrication loss when product contamination occurs. GEA InsightPartner® EvoHDry employs predictive analytics to recognize these patterns early and generate pre-alarm notifications that prompt intervention before a critical failure takes place.

Tackling industry-wide maintenance challenges

Beyond specific equipment failures, many dairy and liquid plants face broader operational challenges. Modern process plants rely heavily on SCADA systems (Supervisory Control and Data Acquisition) to monitor operations, but the number of alarms generated can overwhelm operators, making it difficult to filter and prioritize issues. At the same time, shortages of skilled technicians mean fewer personnel are available to interpret alarms or carry out diagnostics. Traditional manual checks consume time and resources, while the absence of an integrated view of machine health often forces teams into reactive, emergency-driven maintenance. GEA InsightPartner® EvoHDry addresses these problems by combining expert maintenance guidance with data-driven decision-making. Through real-time insights and predictive trends, operators can focus on the most critical issues, optimize maintenance schedules, and keep production on track.

State of the art technical setup

The technical setup of GEA InsightPartner® EvoHDry is designed for both accuracy and security. It includes market-leading sensors for vibration, flow, and pressure, as well as links, cables, and an edge gateway – a local computing device that collects and preprocesses data before sending it to the cloud. By processing data locally, the gateway ensures rapid response times and reduces dependence on external networks. The system operates independently of the customer’s IT infrastructure, so no direct access to plant networks is required, minimizing cybersecurity risks. Once preprocessed, data is transferred securely to the GEA Cloud and GEA Portal, where GEA’s proprietary modeling algorithms evaluate equipment condition. Certified vibration specialists then validate diagnostics, adding human expertise to automated analysis.

According to Angela Yeung, Digital Portfolio and Strategy Lead for Liquid & Powder Technologies at GEA, the system offers significant operational benefits: “Unplanned downtime remains the biggest challenge for dairy processors. By using predictive insights, customers can intervene before failures occur, reducing costs and improving efficiency. With GEA InsightPartner® EvoHDry, operators gain clear insight into machine health. Instead of reacting to unexpected shutdowns, they can plan maintenance based on reliable diagnostics—keeping production stable and output consistent.”

Seamless integration of OEM expertise

The solution draws on GEA’s role as an Original Equipment Manufacturer (OEM), embedding decades of equipment and process expertise directly into its digital services. GEA InsightPartner® EvoHDry has been tailored for evaporators, , spray dryers, pumps, and rotating equipment, with monitoring extending from the vacuum stage through to CIP (Clean-in-Place) cycles, providing full coverage of peripheral systems. By aligning maintenance schedules with predictive recommendations, operators can extend equipment lifespan, minimize costs linked to downtime, and stabilize long-term production performance.

GEA Service – Performance Partnership

GEA InsightPartner® EvoHDry is part of the broader GEA Service Performance Partnership, which integrates digital tools with GEA’s service expertise to support plant operators in improving availability, productivity, and sustainability. By embedding advanced diagnostics and predictive analytics into dairy and beverage production, GEA aims to give manufacturers a more proactive, data-based pathway to operational reliability.

Source : Farmers Review African

Tags: GEA InsightPartner® EvoHDry
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